No need to be snarky.
It's pretty obvious that you need different amounts and types of packing material to adequately protect a single deck of cards, vs a single punchboard, vs a ream of punchboards, vs a whole stack of storage boxes.
Punchboards can suffer crushing and other damage that cards would typically survive. This is obvious even from DPG's own packaging – decks of cards are just tossed in the box and are fine. Punchboards are packed tighter and still sometimes come with corner dings.
Obviously it would be possible to ship a deck with much less packaging than a large order. If you were pricing that out individually you could almost certainly find cheaper ways to ship a deck, even overseas.
The problem is probably that it makes the shipping cost too complicated to calculate. For it to be fully accurate they'd have to be accounting for the dimensions of each item and each box size and constraints about how things get stacked. By estimating a flat weight for the packaging they make it easy for you to understand how much you'll be charged for shipping, and whether you can sneak one more item into your order without bumping to the next shipping tier.
It means they probably over-charge a bit on shipping for some smaller orders, and under-charge on other orders. I'm sure lots of stores do the same thing. But for domestic shipping the cost is small, so the estimation error is small, and you don't tend to notice it. For international shipping the cost is higher, so the discrepancy is more obvious.
They could probably add some custom behavior for individual decks of cards if they wanted. But remember a few things:
* The individual decks differ in card count, which means both the size and weight vary slightly. (SoN conversion deck has 30 cards, Commonwealth deck has 64 cards and a mini punchboard, the others are in between.) So even just "accurate shipping for decks" is a bit complicated – how many of each exactly fit in an envelope of a certain size? What about the various combinations?
* These are mostly upgrade decks, probably available for a limited time. Eventually they'll go away, and any custom shipping stuff they add will have been ultimately pointless.
* It costs DPG some minimum amount of time and packing material and whatnot to prepare each order. They're willing to send small orders (there's no minimum order size), but it's more efficient for them to send out one order of ten items than to send out ten orders of one item. So there's not a lot of incentive from a business / profit perspective for them to spend resources trying to make it cheaper to place really tiny orders. It's much more efficient for them if you wait and add a deck of cards onto your next pledge manager, rather than ordering the cards on their own today.
* They're working on re-opening their US location, which will should drastically reduce the shipping costs to a good percentage of their customers. Obviously that won't help everybody, but it will help many. Spending resources on this will have a much bigger impact than making the shipping calculator more complicated would.
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